I’ve started this concept years ago with a small group of people in Nike Innovation across material and tech design function. Designed and printed this bra through many, many iterations. Launched during sports event Breaking4, it is a 3d printed bra computationally designed perform textile customized for Kenya Athlete Faith Kipyegon.
Read the story here,
Nike FlyWeb is the future of Performance Apparel
Nike’s 3D Printed FlyWeb Sports Bra: Design Innovation That’s Changing Athletic Performance
“The FlyWeb bra emerges from algorithms, not pattern pieces. Nike’s engineers used computational design to determine optimal material placement for each athlete’s specific needs. The software analyzes stress points, movement patterns, and thermal requirements to generate custom lattice structures. Multiple variables are processed simultaneously, including stress distribution, thermal management, material properties, and manufacturing constraints. The system generates hundreds of design iterations optimized for specific performance criteria.
This approach produces garments impossible to create through traditional manufacturing. Variable-density zones provide targeted support where needed, while maximizing airflow in heat-generating areas. The result is a continuous structure that varies in thickness according to support requirements, featuring intricate lattice patterns that enhance breathability while maintaining structural integrity.
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Image via Nike Inc.
Image via Nike Inc.
Image via Nike Inc.
Image via Nike Inc.
Image via Nike Inc.